02-08 Dodge RAM 1500 3″ Bend End Sidebars Installation Guide

1) Front brackets are identical and are simply turned 180 degrees out so face of bracket is facing outside of truck.
2) Bars can be mounted either side and are identical.
3) Body mount torque is 65 ft.-lbs.
4) Holes in rocker panel are usually covered with black or grey tape from manufacturer

PROCEDURES:
1. REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. DRILLING MAY BE REQUIRED.
2. From underside the driver side front of the vehicle, remove the factory body mount bolt.
Remove but do not discard the rubber bushing. Install (1) 12-1.75mm x 120mm Hex Bolt with (1) 12mm ID x 30.1mm OD x 3.1mm Flat Washer and (1) 12mm Lock Washer through the Driver Side Front Mounting Bracket. Position (1) Spacer Plate between the Mounting Bracket and the factory rubber bushing, (Figure 4). Slide the complete assembly up into position under the cab mounting bracket and thread the 12mm Hex Bolt into the factory mounting hole. Snug but do not tighten at this time.
3. Next select the correct Front Support Bracket for your application.
2002-2005 Models.
Select the straight 2-hole Support Bracket. Attach one end to the side of the Front Mounting Bracket with (1) 10mm x 40mm Hex Bolt, (2) 10mm Flat Washers, (1) 10mm Lock Washer and (1) 10mm Hex Nut. Rotate the Support Bracket up to meet the factory body mount bracket and line up the hole in the body mount bracket with the Support Bracket, (Figure 1). Bolt the Support Bracket to the body mount bracket with (1) 12mm x 40mm Hex Bolt, (2) 12mm Flat Washers, (1) 12mm Lock Washer and (1) 12mm Hex Nut. NOTE: Some models may require drilling a mounting hole in the factory body mount bracket if not equipped.
IMPORTANT! Any cutting or drilling tool may break or shatter. Government regulations require safety glasses & equipment at all times when cutting or drilling.
2006-2008 Models.
Select the front Support Bracket with the angled end. Remove the sealing tape on the inner body panel to uncover the mounting location. Partially thread (1) 9mm Plastic Retainer onto a 10mm Bolt Plate. Insert the Bolt Plate into the mounting hole and thread the Plastic Retainer down until it is flush against the body panel, (Figure 3). NOTE; The Plastic Retainer is designed to prevent the Bolt Plate from falling into the body cavity when properly installed. Secure the Support Bracket to the Bolt Plate with (1) 10mm Flat Washer, (1) 10mm Lock Washer and (1) 10mm Hex Nut. Attach the Support Bracket to the front-facing side of the Mounting Bracket with (1) 10mm x 40mm Hex Bolt, (2) 10mm Flat Washers, (1) 10mm Lock Washer and (1) 10mm Hex Nut, (Figure 5). Snug but do not tighten hardware at this time.

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