November 27th, 2009 · No Comments
PowerAid Throttle Body Spacer Installation Instructions for 03-08 Dodge Ram 5.7L Hemi
1. DISCONNECT NEGATIVE (-) BATTERY CABLE.
2. Loosen the hose clamp and remove the air tube from the throttle body air box.
3. Disconnect the air temperature sensor connector attached to the air box.
4. Loosen the two bolts that secure the air box using a 10mm socket.
5. Remove the oil filler cap (for clearance if needed) and carefully pull and remove the air box. * Be careful not to drop anything in the oil filler pipe.
6. Using an 8mm socket, loosen (4) bolts mounting throttle body to intake manifold. Remove throttle body. Ref. “A”
7. Clean surface of intake manifold and throttle body being sure not to damage the factory o-ring seal.
8. Install the provided 0-ring seal into the groove of the PowerAid spacer.
9. Locate PowerAid spacer on intake manifold. Note: Two locating pins on intake manifold must line up properly to the holes in the PowerAid spacer. The PowerAid spacer O-ring must face the throttle body. Ref. “A”
10. Using the (4) bolts and washers provided, mount the factory throttle body on PowerAid spacer. Note: Tighten all four bolts evenly to insure proper seal. Ref. “B”
11. Reinstall the throttle body air box making sure that the orange ring is in place on the throttle body. * The air box is a tight fit so you will need to work it into place and hold it while tightening the two 10mm bolts.
12. Reconnect the air temperature sensor connector attached to the air box. Inspect all components and hose clamps for proper fit and function.
13. Reconnect negative battery cable. Enjoy!
The sound of power…The “whistle” means its working!
Download
Related Post
- 94-01 Dodge Ram 3.9L, 5.2L PowerAid Throttle Body Spacer Installation Instructions
- 2006-07 Dodge Magnum SXT Aircharger Installation Instructions
- 2005-06 Dodge Dakota 4.7L V8 Brute Force Intake System Installation Instructions
- 99-04 Nissan Xterra/Frontier 3.3L PowerAid Throttle Body Spacer Instructions
- 05-09 Nissan Frontier/Xterra/Pathfinder 4.0L V6 PowerAid Throttle Body Spacer Instructions
- 1993-97 Ford Probe GT/Mazda MX-6 GT Air Intake Kit Installation
- 1999-2005 Mazda Miata BRP Intake Installation Instructions
- 2008 Dodge Viper V10-8.4L Cold Air Intake Installation Instructions
- 2003-07 Dodge Ram 2500, 3500 L6-5.9L Turbo Diesel Body Lift Instructions
- 1998 Dodge Ram Pickup Pro.Fit Kit Installation Instructions
Related Tags: 10mm socket, 7l, 8mm socket, air temperature, air tube, bolts, dodge ram, groove, hose clamps, intake manifold, locating pins, negative battery cable, oil filler cap, orange ring, ring seal, socket 5, temperature sensor, throttle body spacer, tight fit, whistle